Star Macro Deck
CUSTOMER INFORMATION SHEET
STAR MACRO-DECK D.O.T. formulation for application on:
  • Concrete bridge decks
  • Superstructures
  • Concrete control barriers.
Bridge work
What destroys concrete?                  The irreversible effects of
weathering water, deicing salts, and other elements commonly
damage concrete. Deicing salts, used for roads, produce severe
spalling, map cracking, crumbling and moderate fracturing of
concrete structures. Additionally, deicing salts permeate through
concrete and corrode reinforcing bars (rebars) and thus destroy
the load bearing capacity of the overall concrete structure. Over
time, this can lead to the complete catastrophic structural failure.
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How can concrete be protected?       Concrete can be effectively protected by a specialty treatment
that will stop salt penetration and reduce concrete deterioration by other damaging elements.
What is STAR MACRO-DECK?      It is a specialty product, which penetrates and protects concrete. It
shields against any damage produced from deicing salts. It also provides a barrier against various
petrochemicals and oils. STAR MACRO-DECK is water thin and is easy to apply.
How does it work?           STAR MACRO-DECK is based on specialty polymers and concrete saturants. It
quickly penetrates into concrete surfaces and forms a rubber matrix network inside the physical concrete
structure. This rubber matrix network stops water, deicing salts, and other damaging elements.
What are the major advantages?     
  • Shields and protects against the irreversible effects of salt and chemical damage to concrete.
  • Improves flexural and tensile strength of the concrete.
  • Easy to apply, fluid -water like consistency.
  • Water based product is safe to handle and easy to store
  • Non-flammable
RECOMMENDED USES
All types of concrete surfaces. Specially formulated to perform on concrete bridge decks.
Properties & Specifications:
Resistant to:  
  • Deicing salts
  • Hydraulic oils
  • Kerosene
  • Transmission fluid
  • Fat
  • Lubricating oils, grease, etc.
Polymer type:  100% Acrylic polymer
Dilution rate:
STAR MACRO-DECK shall be diluted with clean potable water. The amount of water added
will vary according to the porosity, age and profile.
Application Methods:
  • Spray
  • Roller
  • Brush.
Coverage Rates:  
    Recommended coverage rate is  200-300 sq. ft/gallon, which may vary
    depending upon dilution rate and porosity of the surface.
Drying Time:  Approx. 30 minutes. Will vary
according to ambient temperature and drying
conditions.
Package and availability:      5-gal pails, 55-gal. Drums, 275 gallon reusable container.  
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STAR MACRO-DECK
CONCRETE PROTECTOR